Automation · 2024

High-Speed Palletizing Line

FMCG Manufacturer

End-of-line palletizing was a bottleneck at 400 cases/hour. The client needed 1200+ cases/hour with mixed SKU handling and no manual intervention.

Installed a Fanuc M-410iC/185 palletizing robot with a custom multi-SKU gripper, integrated with a vision system for dynamic pallet pattern generation.

Custom gripper designed using topology optimization for minimum weight at maximum grip force. SCADA integration via OPC-UA allowed real-time KPI dashboards. Pattern algorithms written in Python and pushed to the robot via RPC.

1,380 cases/hour throughput
99.7% uptime in first year
Handles 14 different SKUs
Integrated with ERP via REST API
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